Fireproof Sponge

Fireproof Sponge

As a factory with 20 years of experience in sponge R&D and production, our fireproof sponge is developed for high-grade fire protection scenarios. It is made of modified polyurethane formula with high content of fireproof components, and has excellent ability to block fire spread and thermal insulation protection.

  • Product Introduction

As a factory with 20 years of experience in sponge R&D and production, our fireproof sponge is developed for high-grade fire protection scenarios. It is made of modified polyurethane formula with high content of fireproof components, and has excellent ability to block fire spread and thermal insulation protection. It can prevent fire from penetrating within a certain period of time, effectively delay the spread of fire, and buy precious time for personnel evacuation and property transfer. This fireproof sponge also has good cushioning, shock absorption, sound insulation and noise reduction performance. It integrates fire protection and basic material functions into one, and can meet the fire protection standards of high-demand scenarios without additional fireproof layers, simplifying construction and assembly processes. Relying on our independent R&D team to optimize the foaming process, we ensure the uniform distribution of fireproof components, and the fireproof performance of each batch of fireproof sponge meets the standards stably. At the same time, we can adjust density, thickness and structural form according to scenario requirements to adapt to high-grade fire protection needs in different fields.

 

Compared with ordinary flame retardant sponges that can only achieve the basic performance of self-extinguishing after leaving fire, our fireproof sponge focuses more on overall fire barrier capability. It carbonizes and forms a crust when burning, does not spread or drip, and can effectively block heat and flame from transferring to the back. It is suitable for scenarios with higher fire protection grade requirements. We adopt an overall homogeneous foaming process, with fireproof components penetrating every part of the sponge interior. Even if cut into any shape, the cut surface still maintains the same fireproof performance, and there will be no performance fault. We support customized development according to customers' specific fire protection standards and usage scenarios. We can laminate substrates such as aluminum foil and non-woven fabric to further improve the fireproof and thermal insulation effect, and can also complete deep processing such as special-shaped cutting and slotting. All products undergo strict random inspection of fireproof performance and full-dimensional quality inspection before delivery, and corresponding performance test reports can be provided. Third-party inspection is supported. It is a reliable fireproof material choice for high-end buildings, precision equipment protection, public safety supporting and other fields.

 

product-800-800

 

 

Specifications

 

Parameter Item

Parameter Range

Product Material

High-grade fireproof modified polyurethane

Fireproof Feature

Blocks fire spread, carbonizes and forms crust when burning, low smoke and non-toxic

Density Range

25-55kg/m³

Density Tolerance

±0.5-1 density unit

Conventional Thickness

15mm-120mm (customizable)

Thermal Insulation Performance

Delays heat penetration

Environmental Standard

Complies with local environmental protection and EIA requirements

 

Applications

 

  • Public buildings: Fireproof and sound insulation wall filling for cinemas, shopping malls, hotels and office buildings
  • Precision equipment: Fireproof cushioning packaging for server rooms, data centers and precision instruments
  • Fire engineering: Fire door core materials, fire shutter filling, fire sealing and cushioning materials
  • Shipbuilding: Fireproof cushioning and sound insulation filling materials for cabin interiors
  • Industrial storage: Fireproof cushioning and partition filling for flammable and explosive storage areas

 

Customization Capability

 

We support full-dimensional OEM/ODM customization services, and can develop exclusive fireproof sponge solutions according to technical drawings, physical samples or specific fire protection requirements provided by customers. Customizable dimensions include fire protection grade, density, hardness, color, size and shape structure. Deep processing services such as special-shaped cutting, slotting, substrate lamination, adhesive backing and film coating are also provided. Materials such as aluminum foil and fiberglass cloth can be laminated to further improve fireproof and thermal insulation performance. The development cycle for customized samples is 10-15 days, and conventional samples can be provided free of charge. The minimum order quantity is about 100 meters, and mixed loading of products with different specifications and thicknesses is supported in a single order, which can flexibly meet customers' needs for small-batch trial orders and combined procurement. We will confirm all parameter details with customers before sampling, and arrange mass production after the samples are confirmed by customers to ensure that the finished products fully match the actual usage requirements.

 

Quality Control

 

We have established a strict three-level quality inspection system to control the quality of the entire production process of fireproof sponge. When raw materials enter the factory, we verify the composition and purity of fireproof raw materials to ensure the formula meets design standards; during foaming production, we randomly inspect density, hardness and uniformity of fireproof components at regular intervals, and adjust production parameters in time; before finished products leave the factory, 100% full inspection of appearance and size is implemented to ensure no defects such as dents, cracks and peculiar smell. At the same time, fireproof performance is randomly inspected by batch to ensure that the density error is strictly controlled within 0.5-1 density unit. Samples are retained for each batch of products and factory quality inspection reports are issued, while third-party on-site inspection is accepted to fully guarantee the stability and reliability of product fireproof performance and give customers peace of mind in procurement.

 

Factory Strength

 

We are a professional sponge manufacturer integrating R&D, production, processing and sales. Since its establishment in 2004, we have 20 years of industry experience. The factory covers a total area of 20,000 square meters and has a full set of production equipment such as fully automatic foaming production lines, CNC processing equipment, and professional composite production lines. With a monthly production capacity of 2,000m³ to 4,000m³, we can stably undertake large-batch fireproof sponge orders. The factory has an independent R&D team, which can carry out formula iteration and process optimization according to different fire protection grade requirements. All production processes comply with local environmental protection regulations, have a complete EIA report, and have passed ISO9001 Quality Management System certification. The whole chain from raw materials to finished products is independently produced without intermediate links, which not only ensures stable product performance, but also provides customers with more competitive prices and more flexible delivery cycles.

 

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